Kidde Fire Systems 81-CO2MAN-001 Instrukcja Użytkownika

P/N 81-CO2MAN-001September 2013RLISTEDFMAPPROVEDUL Listing File No. EX 4674Engineered Carbon Dioxide (CO2)Fire Suppression SystemsDesign, Installation

September 2013 viii P/N 81-CO2MAN-001TABLE OF CONTENTS (CONT.)2-3.1 Lever-Operated Control Head ...

Component DescriptionsSeptember 2013 2-68 P/N 81-CO2MAN-001Figure 2-73. Pneumatic Discharge Delay with Manual Control Head2-8.4 Pressure Operated Sir

Component DescriptionsP/N 81-CO2MAN-001 2-69 September 2013Figure 2-74. Pressure Operated Siren2-8.5 Safety OutletThe safety outlet, Part No. 81-8032

Component DescriptionsSeptember 2013 2-70 P/N 81-CO2MAN-001Figure 2-75. Safety Outlet2-8.6 Discharge IndicatorThe discharge indicator, Part No. 81-96

Component DescriptionsP/N 81-CO2MAN-001 2-71 September 20132-8.7 Odorizer AssemblyThe odorizer assembly injects a scent of wintergreen into the carbon

Component DescriptionsSeptember 2013 2-72 P/N 81-CO2MAN-0012-8.8 Main to Reserve Transfer Switch The main to reserve transfer switch, Part No. 84-8023

Component DescriptionsP/N 81-CO2MAN-001 2-73 September 20132-8.9 Weigh ScaleA weigh scale, Part No. 81-982505-000 (Figure 2-79) is available for weigh

Component DescriptionsSeptember 2013 2-74 P/N 81-CO2MAN-0012-8.11 Blow-Off FixtureThe blow-off fixture, Part No. 81-930117-000 (Figure 2-81), is used

Component DescriptionsP/N 81-CO2MAN-001 2-75 September 2013Figure 2-82. Main and Reserve Nameplates2-9.2 Warning SignsThere are six different safety

Component DescriptionsSeptember 2013 2-76 P/N 81-CO2MAN-0012-9.2.2 DO NOT ENTER WARNING SIGN, P/N 06-231866-852The sign shown in Figure 2-84 shall be

Component DescriptionsP/N 81-CO2MAN-001 2-77 September 20132-9.2.4 MIGRATION WARNING SIGN, P/N 06-231866-854The sign shown in Figure 2-86 shall be use

P/N 81-CO2MAN-001 ix September 2013TABLE OF CONTENTS (CONT.)2-5.1 Directional (Stop) Valves (1/2-inch through 2-inch)...

Component DescriptionsSeptember 2013 2-78 P/N 81-CO2MAN-0012-9.2.6 ACTUATION WARNING SIGN, P/N 06-231866-856The sign shown in Figure 2-88 shall be use

Component DescriptionsP/N 81-CO2MAN-001 2-79 September 2013Figure 2-89. Hose-to-Hose Reel Connection28-1/2 in.(724 mm)18-1/2 in.(470 mm)17 in.(432 mm

Component DescriptionsSeptember 2013 2-80 P/N 81-CO2MAN-001Figure 2-90. Hose-to-Pipe Rack ConnectionTYPICAL HOSE ASSEMBLY3/4 in. NPT MALE3/4 in. PIPE

Component DescriptionsP/N 81-CO2MAN-001 2-81 September 2013Figure 2-91. Hose AssemblyP/N WK-834900-000HOSE-TO-HOSE THREAD PROTECTOR1 in. LEFT-HANDFEM

Component DescriptionsSeptember 2013 2-82 P/N 81-CO2MAN-001Figure 2-92. Horn and Valve AssemblyOPEN POSITION OFHANDLE TODISCHARGE AGENTCLOSED POSITIO

Component DescriptionsP/N 81-CO2MAN-001 2-83 September 2013Figure 2-93. Handle and Horn ClipsLULU3 in.(76 mm)9/32 in. (7mm)DIA HOLE FORMOUNTING1-1/4

Component DescriptionsSeptember 2013 2-84 P/N 81-CO2MAN-001THIS PAGE INTENTIONALLY LEFT BLANK.Figure 2-94. Model HR-1 Instruction Plate

DesignP/N 81-CO2MAN-001 3-1 September 2013 CHAPTER 3DESIGN3-1 INTRODUCTIONThis chapter provides the information and procedures required to properly de

DesignSeptember 2013 3-2 P/N 81-CO2MAN-001• Acceptable locations for agent storage as close to the hazard as possible• Work flow processes and protect

DesignP/N 81-CO2MAN-001 3-3 September 20133-4.2 Local Application SystemA local application system is designed to apply carbon dioxide directly to a f

September 2013 x P/N 81-CO2MAN-001TABLE OF CONTENTS (CONT.)3-3 Design for Safety...

DesignSeptember 2013 3-4 P/N 81-CO2MAN-001When the position of an opening is such that a fire in the protected area could spread through it to adjacen

DesignP/N 81-CO2MAN-001 3-5 September 2013Butane-I 37Carbon Disulfide 72Carbon Monoxide 64Coal or Natural Gas 37Cyclopropane 37Diethyl Ether 40Dimethy

Table 3-2A. Volume Factors - Surface Fires (For 34% CO2 Concentration), US UnitsEnclosure Volume (ft.3)Volume FactorCalculated Quantity f1 f2 (ft.3/lb

DesignP/N 81-CO2MAN-001 3-7 September 20133-5.2.2.1 Ducts and Covered TrenchesA flooding factor of 8 ft.3/lb. (0.50 m3/kg), or 0.125 lb./ft.3 (2.00 kg

DesignSeptember 2013 3-8 P/N 81-CO2MAN-0013-5.2.3 MATERIAL CONVERSION FACTORAs shown in Table 3-1, many combustible materials require a carbon dioxide

WC750 lb.=DesignP/N 81-CO2MAN-001 3-9 September 2013EXAMPLE 2 - TOTAL FLOODING FOR SURFACE FIRES - Material Conversion FactorConsider a room with dime

DesignSeptember 2013 3-10 P/N 81-CO2MAN-0013-5.2.4 SPECIAL CONDITIONSAdditional quantities of carbon dioxide are required to compensate for conditions

DesignP/N 81-CO2MAN-001 3-11 September 2013(Equation 5) Where:= Enclosure leakage rate, lb./min (kg/min)= Leakage rate from Figure 3-2, lb./min/ft.2

DesignSeptember 2013 3-12 P/N 81-CO2MAN-001EXAMPLE 3 - TOTAL FLOODING FOR SURFACE FIRES - Uncloseable OpeningsDetermine the loss rate through a 1 ft.

DesignP/N 81-CO2MAN-001 3-13 September 20133-5.2.4.2 Forced VentilationAdditional carbon dioxide must be provided for any loss of agent due to forced

P/N 81-CO2MAN-001 xi September 2013TABLE OF CONTENTS (CONT.)3-6.3.1 Assumed Enclosure ...

DesignSeptember 2013 3-14 P/N 81-CO2MAN-0013-5.2.4.3 Extreme TemperaturesAn additional quantity of carbon dioxide must be provided to compensate for a

DesignP/N 81-CO2MAN-001 3-15 September 2013(Equation 9) (US Units)or (Metric Units)Where:= Low temperature correction factor= Degrees Fahrenheit (Ce

DesignSeptember 2013 3-16 P/N 81-CO2MAN-001EXAMPLE 5 - TOTAL FLOODING FOR SURFACE FIRES - Extreme TemperaturesConsider a temperature cycling enclosure

DesignP/N 81-CO2MAN-001 3-17 September 20133-5.2.5 DISCHARGE RATESFor surface fires, the design concentration shall be achieved within 1 minute from t

DesignSeptember 2013 3-18 P/N 81-CO2MAN-001EXAMPLE 6 - TOTAL FLOODING FOR SURFACE FIRES - Discharge RateConsider a room with dimensions of 20 ft. (L)

DesignP/N 81-CO2MAN-001 3-19 September 20133-5.3 Calculations for Deep-Seated FiresDeep-seated fires involve a combination of surface fire and burning

DesignSeptember 2013 3-20 P/N 81-CO2MAN-001Table 3-3. Volume Factors for Deep Seated HazardsSpecific HazardDesign ConcentrationVolume Factor1f2f(% CO2

DesignP/N 81-CO2MAN-001 3-21 September 20133-5.3.2.1 Uncloseable OpeningsAny openings in the enclosure that either do not border the ceiling or are no

DesignSeptember 2013 3-22 P/N 81-CO2MAN-001If the discharge time calculated in Equation (14) is greater than seven (7) minutes, the minimum discharg

DesignP/N 81-CO2MAN-001 3-23 September 2013From Equation (13): Where is the Minimum Flow Rate to Achieve 30% Within 2 Minutes. = 0.0214 x = 0.0214

September 2013 xii P/N 81-CO2MAN-001TABLE OF CONTENTS (CONT.)3-12.4.3.9 Odorizers...

DesignSeptember 2013 3-24 P/N 81-CO2MAN-0013-5.4 System Design3-5.4.1 OCCUPANCYCarbon dioxide total flooding systems shall not be installed in normall

DesignP/N 81-CO2MAN-001 3-25 September 2013If personnel could be in the protected space at any time, the following safety devices shall be integrated

DesignSeptember 2013 3-26 P/N 81-CO2MAN-0013-6 LOCAL APPLICATION SYSTEMSA local application system consists of a fixed supply of carbon dioxide perman

DesignP/N 81-CO2MAN-001 3-27 September 20133-6.1.4 QUANTITY OF CARBON DIOXIDEThe quantity of carbon dioxide to be supplied is based on the total calcu

DesignSeptember 2013 3-28 P/N 81-CO2MAN-001(Equation 17) Where: = Number of nozzle columns= Width of protected area, ft. (m) = Side of square from T

DesignP/N 81-CO2MAN-001 3-29 September 2013Table 3-4A. Type “M” Multijet Nozzle (US Units)COATED SURFACE NOZZLE LIQUID SURFACEArea(ft.2)Side of Square

DesignSeptember 2013 3-30 P/N 81-CO2MAN-001Table 3-4B. Type “M” Multijet Nozzle (Metric Units)COATED SURFACE NOZZLE LIQUID SURFACEArea(m2)Side of Squa

DesignP/N 81-CO2MAN-001 3-31 September 2013Table 3-5A. Type “S” Multijet Nozzle (US Units)COATED SURFACE NOZZLE LIQUID SURFACEArea(ft.2)Side of Square

DesignSeptember 2013 3-32 P/N 81-CO2MAN-001Table 3-5B. COATED SURFACE NOZZLE LIQUID SURFACEArea(m2)Side of Square(m)Height(m)Flow Rate(kg/min)Area(m2)

DesignP/N 81-CO2MAN-001 3-33 September 2013EXAMPLE 9 - LOCAL APPLICATION: RATE-BY-AREA - Overhead NozzlesConsider a dip tank with surface dimensions

P/N 81-CO2MAN-001 xiii September 2013TABLE OF CONTENTS (CONT.)3-16.4.4 Carbon Dioxide Supply ...

DesignSeptember 2013 3-34 P/N 81-CO2MAN-001 = x = 59 x 6 = 354 lb./minUsing the same procedure, determine the minimum quantity of agent and nozzles

DesignP/N 81-CO2MAN-001 3-35 September 20133-6.2.1.2 Nozzle PositioningOverhead nozzles shall be aimed and located over the protected area in accordan

DesignSeptember 2013 3-36 P/N 81-CO2MAN-0013-6.2.2 TANKSIDE TYPE "L" NOZZLEType "L" nozzles provide a fanned discharge that blanke

DesignP/N 81-CO2MAN-001 3-37 September 2013Table 3-7B. Area(m2)Min. Rate(kg/min.-m2)Max. Rate(kg/min.-m2)0.093 20.2 184.10.186 20.2 96.20.279 20.2 66.

DesignSeptember 2013 3-38 P/N 81-CO2MAN-0013-6.2.2.2 Rate for Coated SurfaceThe minimum flow rate per coverage area per nozzle for tankside protection

DesignP/N 81-CO2MAN-001 3-39 September 2013Table 3-8B. Area(m2)Min. Rate(kg/min.-m2)Max. Rate(kg/min.-m2)0.093 14.5 181.60.186 14.5 94.70.279 14.5 64.

DesignSeptember 2013 3-40 P/N 81-CO2MAN-0013-6.2.2.3 Nozzle Coverage and Carbon Dioxide RequirementsWhereas overhead nozzles are based on "side o

DesignP/N 81-CO2MAN-001 3-41 September 2013(Equation 24)Where:= Number of nozzles per row= Length of protected area, ft. (m)=Maximum length of nozzle

DesignSeptember 2013 3-42 P/N 81-CO2MAN-001EXAMPLE 10 - LOCAL APPLICATION: RATE-BY-AREA - Tankside NozzlesConsider a quench tank with liquid surface

DesignP/N 81-CO2MAN-001 3-43 September 2013From Equation (25): Where is the Length of the Nozzle Coverage Area. = 7  2 = 3-1/2 ft.From Equation (26

September 2013 xiv P/N 81-CO2MAN-001TABLE OF CONTENTS (CONT.)4-5.2 Pressure Operated Trip...

DesignSeptember 2013 3-44 P/N 81-CO2MAN-0013-6.3 Rate by Volume MethodThe Rate-by-Volume application of carbon dioxide is used when the hazard is an i

DesignP/N 81-CO2MAN-001 3-45 September 2013Where: = Design flow rate per unit volume, lb./min-ft.3 (kg/min-m3) = Open area of assumed enclosure "

DesignSeptember 2013 3-46 P/N 81-CO2MAN-001EXAMPLE 11 - LOCAL APPLICATION: RATE-BY-VOLUME - Assumed EnclosureConsider a hazard with outside dimension

DesignP/N 81-CO2MAN-001 3-47 September 2013 = x = 1.0 x 400 = 400 lb./minFrom Equation (16): Where is the Minimum Quantity of Agent to Be Suppl

DesignSeptember 2013 3-48 P/N 81-CO2MAN-001EXAMPLE 12 - LOCAL APPLICATION: RATE-BY-VOLUMBE - Assumed Enclosure with WallsConsider a hazard with outsi

DesignP/N 81-CO2MAN-001 3-49 September 20133-6.3.3 NOZZLESType "S" and Type "M" nozzles are used when applying a Rate-by-Volume lo

DesignSeptember 2013 3-50 P/N 81-CO2MAN-001Figure 3-5. Nozzle Placement ExampleWhen liquid or coated hazards are present within the assumed volume,

DesignP/N 81-CO2MAN-001 3-51 September 2013All closed sections of pipe (i.e., upstream of a Pneumatic Discharge Delay, Lockout Valve, Stop Valve, etc.

DesignSeptember 2013 3-52 P/N 81-CO2MAN-001From Equation (1): Where is Volume Of The Protected Space and is the Volume Factor. = 20 ft. x 30 ft. x

DesignP/N 81-CO2MAN-001 3-53 September 20133-8 MULTIPLE HAZARD SYSTEMSWhen two or more hazards are reasonably close together, it may be desirable to u

P/N 81-CO2MAN-001 xv September 2013TABLE OF CONTENTS (CONT.)6-5.4 Pneumatic Detection System Tests...

DesignSeptember 2013 3-54 P/N 81-CO2MAN-0013-9 PRESSURE OPERATED SIRENSPressure Operated Sirens, Part No. 81-981574-000, necessarily discharge carbon

DesignP/N 81-CO2MAN-001 3-55 September 20133-10 EXTENDED DISCHARGE SYSTEMSAn extended discharge is used to provide protection beyond the normal durati

DesignSeptember 2013 3-56 P/N 81-CO2MAN-001actuated simultaneously, the compensation for Uncloseable Openings and/or Forced Ventilation need not be ad

DesignP/N 81-CO2MAN-001 3-57 September 20133-11 AGENT STORAGE BANKSThis paragraph covers the design and layout of the agent storage bank.3-11.1 Agent

DesignSeptember 2013 3-58 P/N 81-CO2MAN-001EXAMPLE 15 - AGENT SUPPLY - Supplied QuantityConsider a local application that requires 448 lb.of carbon di

DesignP/N 81-CO2MAN-001 3-59 September 20133-11.2 Main and Reserve SuppliesA reserve agent supply provides a means of rapidly returning the system to

DesignSeptember 2013 3-60 P/N 81-CO2MAN-001The weight of the agent supply, racking, piping, and other equipment shall not exceed the maximum load rati

DesignP/N 81-CO2MAN-001 3-61 September 20133-12.1.2 FITTING SPECIFICATIONSClass 300 malleable or ductile iron fittings shall be used through 2-inch (D

DesignSeptember 2013 3-62 P/N 81-CO2MAN-0013-12.3 Pipe Hangers and SupportsThe design of pipe hangers and supports shall be based on the Power Piping

DesignP/N 81-CO2MAN-001 3-63 September 2013Figure 3-7. Example of a "Center" Manifold3-12.4.1.3 HAn "H" manifold consists of four

September 2013 xvi P/N 81-CO2MAN-001TABLE OF CONTENTS (CONT.)B-4 Pneumatic Transmitter ...

DesignSeptember 2013 3-64 P/N 81-CO2MAN-001Figure 3-9. Example of a "Main and Reserve" "End" Manifold3-12.4.2 MANIFOLD PIPE SELEC

DesignP/N 81-CO2MAN-001 3-65 September 2013See Paragraph 2-8.5 for additional information3-12.4.3.2 Discharge IndicatorsDischarge Indicators (Part No.

DesignSeptember 2013 3-66 P/N 81-CO2MAN-001The CO2 operated delay (Not FM Approved) may be located in the manifold header between the pilot and slave

DesignP/N 81-CO2MAN-001 3-67 September 20133-12.4.3.7 Check ValvesCheck Valves (See Paragraph 2-4 for Part Numbers) are used to isolate groups of cyli

DesignSeptember 2013 3-68 P/N 81-CO2MAN-0013-12.5.2 DIRECTIONAL VALVE SYSTEMSDirectional Valve Systems are used to protect multiple, separate hazards

DesignP/N 81-CO2MAN-001 3-69 September 2013•CO2 systems with no more than two cylinders may employ a single pilot cylinder.•CO2 systems with three or

DesignSeptember 2013 3-70 P/N 81-CO2MAN-0013-13.3.3 EMERGENCY MANUALEmergency manual actuation is a system operation that requires human action and th

DesignP/N 81-CO2MAN-001 3-71 September 2013The actuating cable shall be housed in a protective casing, such as EMT or pipe, and corner pulleys (Part N

DesignSeptember 2013 3-72 P/N 81-CO2MAN-001The response time of a pneumatic detection system is dependent upon a number of factors, such as:1. Fire in

DesignP/N 81-CO2MAN-001 3-73 September 2013As an alternative to the above limits for the 108 cu. in. nitrogen cylinder, the 1040 cu. in. nitrogen cyli

P/N 81-CO2MAN-001 xvii September 2013 Figure Name Page Number2-1 25 through 50 lb. Carbon Dioxide Cylinders, Bent Siphon Tube ...

DesignSeptember 2013 3-74 P/N 81-CO2MAN-001Figure 3-12. Typical Actuation Arrangement Using In-line Discharge Delay3-14 DETECTION DEVICES, ALARM DEVI

DesignP/N 81-CO2MAN-001 3-75 September 20133-14.3 Automatic DetectionThe type of detector required for a particular application is dependent upon the

DesignSeptember 2013 3-76 P/N 81-CO2MAN-0013-15 AUXILIARY EQUIPMENT AND SYSTEMSA sub-system of components is used to provide auxiliary interlocks that

DesignP/N 81-CO2MAN-001 3-77 September 2013Figure 3-13. Pressure Trip ApplicationsThe Trip shall be installed with the shortest feed pipe possible. H

DesignSeptember 2013 3-78 P/N 81-CO2MAN-001Figure 3-14. Typical Hand Hose Line System with RackSERIFDIKEDYSMESTCARBON DIOXIDE CYLINDERHORN/VALVE ASSE

DesignP/N 81-CO2MAN-001 3-79 September 2013Figure 3-15. Typical Hand Hose Line System with Reel3-16.1 UsesHand hose line systems may be used to suppl

DesignSeptember 2013 3-80 P/N 81-CO2MAN-0013-16.3 LocationHand hose line systems shall be placed such that they are easily accessible and that the hos

DesignP/N 81-CO2MAN-001 3-81 September 2013Note that the equivalent lengths of hoses are given for 50-foot (15.24-meter) lengths of hose. As the actua

DesignSeptember 2013 3-82 P/N 81-CO2MAN-0013-16.4.3 MULTIPLE STATIONSWhere simultaneous use of two or more hose lines from a single bank of cylinders

InstallationP/N 81-CO2MAN-001 4-1 September 2013 CHAPTER 4INSTALLATION4-1 INTRODUCTIONThis section contains installation instructions for Kidde Fire S

September 2013 xviii P/N 81-CO2MAN-001LIST OF FIGURES (CONT.)Figure Name Page Number2-54 Lockout Valves without Limit Switches...

InstallationSeptember 2013 4-2 P/N 81-CO2MAN-001In systems using high pressure supply, 3/4-inch (DN20) and smaller pipe may be Schedule 40. Pipe 1-inc

InstallationP/N 81-CO2MAN-001 4-3 September 20131 Extracted from FSSA Pipe Design handbook, Second Edition, with permission of the publisher, FSSA.Add

InstallationSeptember 2013 4-4 P/N 81-CO2MAN-0014-3.3 Discharge ManifoldSecurely support the discharge manifold. The manifold must be installed such t

InstallationP/N 81-CO2MAN-001 4-5 September 20134-3.4 Manifold “Y” FittingWhen the carbon dioxide system consists of two (2) cylinders this fitting (P

InstallationSeptember 2013 4-6 P/N 81-CO2MAN-001Figure 4-3. Typical Cylinder Strap LocationTable 4-3. Typical Cylinder Strap Location DimensionsCylin

InstallationP/N 81-CO2MAN-001 4-7 September 2013Figure 4-4. Rack Framing - 3 to 6 Cylinders (50 and 75 lb. Capacity), Single RowNOTES:WITH THE ABOVE

InstallationSeptember 2013 4-8 P/N 81-CO2MAN-001Figure 4-5. Rack Framing - 7 to 12 Cylinders (50 and 75 lb. Capacity), Single Row NOTES:ALLOW 2 ft. (

InstallationP/N 81-CO2MAN-001 4-9 September 2013Figure 4-6. Cylinder Racks (50 and 75 lb. Capacity), Single Row10 in. CENTERSAPPROX.6-1/2 in.½ in. -

InstallationSeptember 2013 4-10 P/N 81-CO2MAN-001Figure 4-7. Rack Framing - 5 to 12 Cylinders (50 and 75 lb. Capacity), Double Row (One Side)6 ft. 2

InstallationP/N 81-CO2MAN-001 4-11 September 2013Figure 4-8. Rack Framing - 13 to 24 Cylinders (50 and 75 lb. Capacity), Double Row (One Side)13 - 14

P/N 81-CO2MAN-001 xix September 2013LIST OF FIGURES (CONT.)Figure Name Page Number3-13 Pressure Trip Applications ...

InstallationSeptember 2013 4-12 P/N 81-CO2MAN-001Figure 4-9. Cylinder Racks (50 and 75 lb. Capacity), Double Row (One Side)NOTE:THESE PARTS WILL BE S

InstallationP/N 81-CO2MAN-001 4-13 September 2013Figure 4-10. Rack Framing - 5 to 12 Cylinders (50 and 75 lb. Capacity), Double Row (Two Sides)NOTES:

InstallationSeptember 2013 4-14 P/N 81-CO2MAN-001Figure 4-11. Rack Framing - 13 to 24 Cylinders (50 and 75 lb. Capacity), Double Row (One Side)MODEL

InstallationP/N 81-CO2MAN-001 4-15 September 2013Figure 4-12. Cylinder Racks (50 and 75 lb. Capacity), Double Row (Two Sides)10 in. CENTERSAPPROX.6 1

InstallationSeptember 2013 4-16 P/N 81-CO2MAN-001Figure 4-13. Rack Framing -3 to 5 Cylinders (100 lb. Capacity), Single RowNOTES:WITH THE ABOVE FRAME

InstallationP/N 81-CO2MAN-001 4-17 September 2013Figure 4-14. Rack Framing - 6 to 10 Cylinders (100 lb. Capacity), Single RowNOTES:THIS FRAMEWORK TO

InstallationSeptember 2013 4-18 P/N 81-CO2MAN-001Figure 4-15. Rack Framing - 11 to 15 Cylinders (100 lb. Capacity), Single RowNOTES:THIS FRAMEWORK TO

InstallationP/N 81-CO2MAN-001 4-19 September 2013Figure 4-16. Cylinder Racks (100 lb. Capacity), Single RowFOR 3 MAIN & 3 RESERVE CYLINDER ARRANG

InstallationSeptember 2013 4-20 P/N 81-CO2MAN-001Figure 4-17. Rack Framing - 5 to 10 Cylinders (100 lb. Capacity), Double Row (One Side)6 ft. 2 in.11

InstallationP/N 81-CO2MAN-001 4-21 September 2013Figure 4-18. Rack Framing - 11 to 20 Cylinders (100 lb. Capacity), Double Row (One Side)11 - 12 CYL.

September 2013 xx P/N 81-CO2MAN-001LIST OF FIGURES (CONT.)Figure Name Page Number6-3 Manometer Pneumatic Detection...

InstallationSeptember 2013 4-22 P/N 81-CO2MAN-001Figure 4-19. Rack Framing - 21 to 30 Cylinders (100 lb. Capacity), Double Row (One Side)NOTES:THIS F

InstallationP/N 81-CO2MAN-001 4-23 September 2013Figure 4-20. Cylinder Racks (100 lb. Capacity), Double Row (One Side)11-5/8 in. CENTERS8 in.2 ft.-1-

InstallationSeptember 2013 4-24 P/N 81-CO2MAN-0014-3.6 Flexible Discharge Hose to Piping Use the following steps to connect the cylinder(s) to the sys

InstallationP/N 81-CO2MAN-001 4-25 September 20134-3.8 Discharge Head to Cylinder ValveInstall the discharge head as follows:1. Wipe off cylinder valv

InstallationSeptember 2013 4-26 P/N 81-CO2MAN-001b. All valves must be checked to ensure installation in the proper flow direction.c. Ensure the pipin

InstallationP/N 81-CO2MAN-001 4-27 September 2013a. Any bypass of the discharge delay must be supervised.b. The discharge delay may be installed in th

InstallationSeptember 2013 4-28 P/N 81-CO2MAN-001Table 4-4. Corner Pulley and Cable LimitationsControl Head Type Part NumberMaximum Corner PulleysMax.

InstallationP/N 81-CO2MAN-001 4-29 September 20134-4.3 Cable Operated Control HeadThe following procedures must be performed before attaching control

InstallationSeptember 2013 4-30 P/N 81-CO2MAN-0014-4.5 Main to Reserve Transfer SwitchThe main to reserve transfer switch is used in the system to tog

InstallationP/N 81-CO2MAN-001 4-31 September 20134-4.6 Tandem Control Head1. Install first control head as described in Paragraph 4-4.3, steps 1 throu

P/N 81-CO2MAN-001 xxi September 2013 Table Name Page Number1-1 Physical Properties of Carbon Dioxide ...

InstallationSeptember 2013 4-32 P/N 81-CO2MAN-0014-4.7 Electric Control HeadsFor electrical connections to the same control head, install the electric

InstallationP/N 81-CO2MAN-001 4-33 September 20134-4.8 Electric and Cable Operated Control HeadsThe following procedures are to be performed before at

InstallationSeptember 2013 4-34 P/N 81-CO2MAN-001Figure 4-27. Electric and Cable Operated Control HeadsMADE IN U. S. A.RELEASEDASHLAND, MA 01721400 M

InstallationP/N 81-CO2MAN-001 4-35 September 20134-4.9 Pneumatic Heat Actuated Detection (HAD) System Components4-4.9.1 HADHADs (Figure 4-28) are to b

InstallationSeptember 2013 4-36 P/N 81-CO2MAN-001Figure 4-28. Pneumatic Detector (HAD)4-4.9.2 TUBINGThe response time of a pneumatic detection system

InstallationP/N 81-CO2MAN-001 4-37 September 2013The 1/8-inch copper tubing to the HADs must be protected by 1/2-inch EMT. Water which collects in the

InstallationSeptember 2013 4-38 P/N 81-CO2MAN-0014-4.9.3 MANOMETER TEST PROCEDUREFill manometer glass tube at point marked “FILL HERE” (see Figure 4-2

InstallationP/N 81-CO2MAN-001 4-39 September 20134-4.9.4.1 To Test Pneumatic Detectors And/or System Tubing For TightnessConnect manometer system tubi

InstallationSeptember 2013 4-40 P/N 81-CO2MAN-0014-4.10 Pneumatic Control HeadThe following procedures are to be performed before attaching control he

InstallationP/N 81-CO2MAN-001 4-41 September 2013Figure 4-31. Pneumatic Control HeadPATENT: 246675WALTER KIDDEPART NO.SET RELEASEDINSTRUCTIONSSEEMAIN

September 2013 xxii P/N 81-CO2MAN-001LIST OF TABLES (CONT.)Table Name Page Number3-13 Nitrogen Pilot Line Length Limitations...

InstallationSeptember 2013 4-42 P/N 81-CO2MAN-001Figure 4-32. Tandem Pneumatic Control Head4-4.11 Nitrogen Actuation Station4-4.11.1 INSTALLATION OF

InstallationP/N 81-CO2MAN-001 4-43 September 20134-4.11.2 NITROGEN PILOT CYLINDER INSTALLATION, 1040 CU. IN. AND 2300 CU. IN., P/NS 90-101040-000 AND

InstallationSeptember 2013 4-44 P/N 81-CO2MAN-001Before connecting cylinders into the discharge pipework, tighten straps until there is clearance enou

InstallationP/N 81-CO2MAN-001 4-45 September 2013Figure 4-35. Lever and Pressure Operated Control Heads4-5 AUXILIARY COMPONENTS4-5.1 Pressure Operate

InstallationSeptember 2013 4-46 P/N 81-CO2MAN-001Figure 4-36. Pressure-Operated SwitchesPRESSURE OPERATED SWITCH3P.D.T.ULFMRKiddeFRONT VIEWFRONT VIEW

InstallationP/N 81-CO2MAN-001 4-47 September 2013Figure 4-37. Pressure Operated Switches, Explosion Proof4-5.2 Pressure Operated TripInstall the pres

InstallationSeptember 2013 4-48 P/N 81-CO2MAN-0014-5.3 Pressure Operated SirensEither CO2 pressure operated sirens or Nitrogen pressure operated siren

InstallationP/N 81-CO2MAN-001 4-49 September 20134-5.3.2 N2 PRESSURE OPERATED SIRENThe N2 pressure operated siren (Figure 4-39) shall be located in ac

InstallationSeptember 2013 4-50 P/N 81-CO2MAN-0014-5.4 OdorizerWhen used, odorizer assemblies should be located immediately downstream of each selecto

InstallationP/N 81-CO2MAN-001 4-51 September 20134-5.5 Safety OutletNFPA 12 requires a pressure relief device to be installed in sections of closed pi

General InformationP/N 81-CO2MAN-001 1-1 September 2013 CHAPTER 1GENERAL INFORMATION1-1 INTRODUCTIONThe Kidde Fire Systems carbon dioxide fire suppres

InstallationSeptember 2013 4-52 P/N 81-CO2MAN-0014-6 HOSE REEL/RACKHose reel (Figure 4-43) or rack (Figure 4-44) must be installed in a location where

InstallationP/N 81-CO2MAN-001 4-53 September 2013Figure 4-44. Hose Rack Installation3. Connect multiple hoses in accordance with Figure 4-45 to achie

InstallationSeptember 2013 4-54 P/N 81-CO2MAN-001Figure 4-46. Horn and Valve Assembly5. Mount the Handle and Horn Clips to the wall and place the hor

InstallationP/N 81-CO2MAN-001 4-55 September 20136. Install the carbon dioxide cylinders in accordance with Paragraph 6-9.1.4-7 COMMISSIONING THE CARB

InstallationSeptember 2013 4-56 P/N 81-CO2MAN-0014-7.2 Commissioning ProcedurePrior to commencing with the commissioning procedure, ensure that the av

InstallationP/N 81-CO2MAN-001 4-57 September 20134-7.5 Labeling1. Verify the labeling of devices for proper designations and instructions.2. Compare t

InstallationSeptember 2013 4-58 P/N 81-CO2MAN-0014-7.7 Full Discharge TestA full discharge test shall be performed on all systems.1. Notify all person

OperationP/N 81-CO2MAN-001 5-1 September 2013CHAPTER 5OPERATION5-1 INTRODUCTIONThe following operation procedures are based on the CO2 system being us

OperationSeptember 2013 5-2 P/N 81-CO2MAN-0011. Immediately evacuate all personnel from the hazard area. Close all doors.2. Operate the manual electri

OperationP/N 81-CO2MAN-001 5-3 September 20135-5 HOSE REEL OR RACK SYSTEMSHose line systems must be used by trained personnel only. It is the owner&ap

General InformationSeptember 2013 1-2 P/N 81-CO2MAN-001Carbon dioxide offers many advantages as a fire suppressant. It is a clean agent, does not leav

OperationSeptember 2013 5-4 P/N 81-CO2MAN-0015-5.2 Local Manual Operation1. Unwind hose from reel or rack. Verify that the horn valve is in the "

OperationP/N 81-CO2MAN-001 5-5 September 20135-6 MAIN AND RESERVE SYSTEMSAfter operating the “main” system as described above, place the “reserve” sys

OperationSeptember 2013 5-6 P/N 81-CO2MAN-001THIS PAGE INTENTIONALLY LEFT BLANK.

MaintenanceP/N 81-CO2MAN-001 6-1 September 2013 CHAPTER 6MAINTENANCE6-1 GENERALFire suppression systems require proper care to ensure normal operation

MaintenanceSeptember 2013 6-2 P/N 81-CO2MAN-0016-3 INSPECTION PROCEDURES - MONTHLY1. Make a general inspection survey of all cylinders and equipment f

MaintenanceP/N 81-CO2MAN-001 6-3 September 20137. Inspect CO2 system discharge heads for cracks, corrosion, grime, etc. Ensure that discharge heads ar

MaintenanceSeptember 2013 6-4 P/N 81-CO2MAN-001Figure 6-1. Nitrogen Temperature vs. Pressure Data6-4 SEMI-ANNUAL WEIGHING OF CO2 CYLINDERS6-4.1 Weigh

MaintenanceP/N 81-CO2MAN-001 6-5 September 2013Figure 6-2. Carbon Dioxide Cylinder Weighing Scale4. Use the adjustment sleeve of the weighing scale a

MaintenanceSeptember 2013 6-6 P/N 81-CO2MAN-0014. After all cylinders have been weighed, or recharged as may be required, reinstall into the system fo

MaintenanceP/N 81-CO2MAN-001 6-7 September 20136-4.5 Verify Odorizer CartridgeVerify the odorizer assembly as follows:1. Remove the odorizer assembly.

General InformationSeptember 2013 1-3 September 2013Carbon dioxide systems can also consist of hand hose lines permanently connected by means of fixed

MaintenanceSeptember 2013 6-8 P/N 81-CO2MAN-0016-5.4 Pneumatic Detection System Tests6-5.4.1 PNEUMATIC CONTROL HEAD TEST - PRESSURE SETTINGNote: The t

MaintenanceP/N 81-CO2MAN-001 6-9 September 20134. Slight resistance will be met just before stem locks.5. Use manometer test set Part No. 81-840041-00

MaintenanceSeptember 2013 6-10 P/N 81-CO2MAN-0014. Functional Test of the Detection System. Hold a container of hot or boiling water under the heat de

MaintenanceP/N 81-CO2MAN-001 6-11 September 20136-6.1.1 CARBON DIOXIDE CYLINDERSKidde CO2 cylinders shall comply with CFR49/TDG requirements while in

MaintenanceSeptember 2013 6-12 P/N 81-CO2MAN-0016-7 REPAIRSReplace all damaged parts during inspection. Installation and removal procedures for CO2sys

MaintenanceP/N 81-CO2MAN-001 6-13 September 20136-9 INSTALLATION OF CYLINDERS6-9.1 CO2 CylindersThese instructions must be carefully followed in the e

MaintenanceSeptember 2013 6-14 P/N 81-CO2MAN-001outlet fitting (1/8 NPT to 5/16 tube connector) must be removed to expose the two flats on the valve b

Post-Discharge MaintenanceP/N 81-CO2MAN-001 7-1 September 2013 CHAPTER 7POST-DISCHARGE MAINTENANCE7-1 GENERALFire suppression systems require proper c

Post-Discharge MaintenanceSeptember 2013 7-2 P/N 81-CO2MAN-0013. Reset all control heads on cylinders; and stop (directional) valves on multi-hazard s

Post-Discharge MaintenanceP/N 81-CO2MAN-001 7-3 September 20137-3.1 Carbon Dioxide AgentCarbon dioxide should be of excellent grade, pure and dry. The

General InformationSeptember 2013 1-4 P/N 81-CO2MAN-001as well as to warn personnel not to enter the protected space after a CO2 discharge until the a

Post-Discharge MaintenanceSeptember 2013 7-4 P/N 81-CO2MAN-001Note: The tightening torque on the valve seat is 2200 in./lb.12. Place CO2 cylinder on w

Post-Discharge MaintenanceP/N 81-CO2MAN-001 7-5 September 2013Figure 7-1. I/2-inch Type “I” Cylinder ValveVALVE SEATMAIN CHECK2-1/2 in. - 14 NS-3(FOR

Post-Discharge MaintenanceSeptember 2013 7-6 P/N 81-CO2MAN-001Figure 7-2. 5/8-inch Type “I” Cylinder Valve7-4 NITROGEN PILOT CYLINDER, 108 CU. IN., S

Post-Discharge MaintenanceP/N 81-CO2MAN-001 7-7 September 20137-4.2 Nitrogen Cylinder RechargeNitrogen cylinders must be recharged when the cylinder p

Post-Discharge MaintenanceSeptember 2013 7-8 P/N 81-CO2MAN-0017. Install the control head to the cylinder valve and tighten securely.7-5 HOSE REEL OR

Parts ListP/N 81-CO2MAN-001 8-1 September 2013 CHAPTER 8PARTS LIST8-1 PARTS LISTThis chapter identifies the parts comprising the Kidde Fire Systems ca

Parts ListSeptember 2013 8-2 P/N 81-CO2MAN-001Table 8-2. Manual and Pressure Control Equipment Part No. DescriptionWK-870652-000 Lever Operated Contro

Parts ListP/N 81-CO2MAN-001 8-3 September 201381-840051-000 Dual Pull Equalizer, 3/8-inch Pipe (1/16-inch Cable Only)06-118316-100 1/16-inch Cable 100

Parts ListSeptember 2013 8-4 P/N 81-CO2MAN-001WK-200370-000 Vent PlugWK-209145-000 Wrench, Vent PlugWK-207875-000 Flaring Tool, 1/8-inch TubingTable 8

Parts ListP/N 81-CO2MAN-001 8-5 September 2013Table 8-8. Lockout Valves Part No. Description10611105 Lock-Out Valve, 1/4"70985075 Lock-Out Valve,

General InformationSeptember 2013 1-5 September 20131-6.1.5 POST-RELEASE WARNINGS AND PROCEDURESAfter a release of carbon dioxide, provisions shall be

Parts ListSeptember 2013 8-6 P/N 81-CO2MAN-00110611116 SS Lock-Out Valve, 1" (w/XP&WP limit switch & Indicator)10611117 SS Lock-Out Valve

Parts ListP/N 81-CO2MAN-001 8-7 September 2013WK-31033-000 Nameplate, "Main"WK-310340-000 Nameplate, "Reserve"WK-404070-000 Record

Parts ListSeptember 2013 8-8 P/N 81-CO2MAN-001WK-318190-000 Groove-Pin, Pull Box 870087WK-662890-000 Beam, Pull Box 870087WK-933073-000 Protective Cap

Parts ListP/N 81-CO2MAN-001 8-9 September 20139 803378 803894 802987 842327 214729 81098672 8423469+ 803379 803895 802988 X X X 84234710 803380 803896

Parts ListSeptember 2013 8-10 P/N 81-CO2MAN-001WK-202332-000 Siphon Tube, 100 lb. CylinderTable 8-18. Cylinder Rack and Framing Components Part No. De

Parts ListP/N 81-CO2MAN-001 8-11 September 2013WK-271561-000 CradleWK-243795-000 Rack Rod, 1 RowWK-241105-000 Front ClampWK-243799-000 Rack Rod, 2 Row

Parts ListSeptember 2013 8-12 P/N 81-CO2MAN-00181-010021-013 13 Cylinders 81-010021-014 14 Cylinders 81-010021-015 15 Cylinders81-010021-016 16 Cyli

Parts ListP/N 81-CO2MAN-001 8-13 September 2013Table 8-19. Framing Kits - One Row, 3 through 15 Cylinders Number of Cylinders 3456789101112131415Kit N

Parts ListSeptember 2013 8-14 P/N 81-CO2MAN-001Table 8-20. Framing Kits - Two Rows (One Side), 5 through 17 Cylinders Number of Cylinders 567891011121

Parts ListP/N 81-CO2MAN-001 8-15 September 2013Table 8-21. Framing Kits - Two Rows (One Side), 18 through 30 Cylinders Number of Cylinders 18192021222

P/N 81-CO2MAN-001 i September 2013FOREWORDNote: This Kidde Fire Systems Engineered Carbon Dioxide (CO2) Fire Suppression System Design, Installation,

General InformationSeptember 2013 1-6 P/N 81-CO2MAN-001discharged up through the siphon tube, valve, and distribution piping as a liquid under pressur

Parts ListSeptember 2013 8-16 P/N 81-CO2MAN-001THIS PAGE INTENTIONALLY LEFT BLANK.

P/N 81-CO2MAN-001 A-1 September 2013 APPENDIX AFORMULA DERIVATIONSA-1 THEORETICAL CO2 EXTINGUISHING CONCENTRATION FOR A TOTAL FLOODING SYSTEMIf maximu

September 2013 A-2 P/N 81-CO2MAN-001The equation assumes instantaneous mixing of the discharged carbon dioxide with the enclosure atmosphere.A-3 DERIV

P/N 81-CO2MAN-001 A-3 September 2013= CO2 concentration fraction= Density of CO2 vapor in lbs./ft.3= Area of opening in ft.2 (flow coefficient include

September 2013 A-4 P/N 81-CO2MAN-001An 8% safety factor is usually applied to the quantity calculated in Equation A.5, and thus the required flooding

P/N 81-CO2MAN-001 B-1 September 2013 APPENDIX BOBSOLETE EQUIPMENTB-1 INTRODUCTIONThis appendix contains information concerning equipment and component

September 2013 B-2 P/N 81-CO2MAN-001Figure B-1. 3-Well Mercury Check871346HASP FOR SEAL WIRECHAINCOVER ON(2) MOUNTING SCREWSFOR CHECK BODY(3) 1/8 in.

P/N 81-CO2MAN-001 B-3 September 2013Figure B-2. 3-Well Mercury Check - Installation DetailB-3.2 InstallationThe mercury check is required for applica

September 2013 B-4 P/N 81-CO2MAN-0011. Remove funnel. Make certain the flat rubber gasket is in place at bottom of the vent port. Install vent plug as

P/N 81-CO2MAN-001 B-5 September 2013Figure B-3. Pneumatic TransmitterB-4.2 Installation1. Refer to Figure B-3 and remove protection cap from pilot co

General InformationSeptember 2013 1-7 September 2013Industrial applications typically consist of equipment or processes where flammable liquids are in

September 2013 B-6 P/N 81-CO2MAN-001B-5 PNEUMATIC CONTROL HEAD (1-inch, 40-SECOND)B-5.1 DescriptionThe 1-inch, 40-second control head P/N 872318, is n

P/N 81-CO2MAN-001 B-7 September 2013B-6 PNEUMATIC MAIN-TO-RESERVE VALVEThe pneumatic main-to-reserve transfer valve, Part No. 871364 (Figure B-5), is

September 2013 B-8 P/N 81-CO2MAN-001B-7 LOCKOUT VALVESFigure B-6. CO2 Lockout Valve with Limit SwitchA lockout valve is a manually operated valve ins

P/N 81-CO2MAN-001 B-9 September 2013B-7.1 Lockout Valve InstallationThe construction of the two-way union end ball valve product design helps make ins

September 2013 B-10 P/N 81-CO2MAN-001B-7.1.2 WIRING DIAGRAM1. With the ball valve in the fully open position (normal operating mode).Figure B-7. Swit

P/N 81-CO2MAN-001 B-11 September 2013B-8 ODORIZER, 1.5" NPT HOUSING AND GLASS CARTRIDGEThe odorizer assembly injects a scent into the carbon diox

September 2013 B-12 P/N 81-CO2MAN-001B-8.3 Odorizer InstallationWhen used, odorizers should be located immediately downstream of each selector valve.

P/N 81-CO2MAN-001 B-13 September 2013B-8.4 Semi-annual Maintenance for Odorizer CartridgeFor systems using the odorizer cartridge, Part No. 10030080,

September 2013 B-14 P/N 81-CO2MAN-001THIS PAGE INTENTIONALLY LEFT BLANK.

P/N 81-CO2MAN-001 C-1 September 2013 APPENDIX CEUROPEAN EQUIPMENTC-1 INTRODUCTIONKidde Fire Systems CO2 equipment sold into the European Union must co

General InformationSeptember 2013 1-8 P/N 81-CO2MAN-0011-10 CLEAN-UPSince carbon dioxide is a gas, it can penetrate and spread to all parts of a fire

September 2013 C-2 P/N 81-CO2MAN-001THIS PAGE INTENTIONALLY LEFT BLANK.

P/N 81-CO2MAN-001 D-1 September 2013 APPENDIX DEQUIVALENT LENGTHD-1 VALVE AND DELAY EQUIVALENT LENGTHThe following table provides equivalent length in

September 2013 D-2 P/N 81-CO2MAN-001THIS PAGE INTENTIONALLY LEFT BLANK.

These instructions do not purport to cover all the details or variations in the equipment described, nor do they provide for every possible contingenc

Component DescriptionsP/N 81-CO2MAN-001 2-1 September 2013 CHAPTER 2COMPONENT DESCRIPTIONS2-1 FIRE SUPPRESSION SYSTEM COMPONENTSThis chapter provides

Component DescriptionsSeptember 2013 2-2 P/N 81-CO2MAN-001Five cylinder and valve assemblies are available, ranging in capacity from 25 lb. to 100 lb.

Component DescriptionsP/N 81-CO2MAN-001 2-3 September 2013Figure 2-2. 75 and 100 lb. Carbon Dioxide Cylinder, Straight Siphon TubeBMAIN CHECK BRASS W

Component DescriptionsSeptember 2013 2-4 P/N 81-CO2MAN-0012-2.1.1 VALVESFigure 2-3. I/2-inch Type “I” Cylinder ValveTable 2-1. Safety Disc Informatio

Component DescriptionsP/N 81-CO2MAN-001 2-5 September 2013Figure 2-4. 5/8-inch Type “I” Cylinder Valve2-2.1.2 CYLINDER FILLING The relationship of cy

Component DescriptionsSeptember 2013 2-6 P/N 81-CO2MAN-001Figure 2-5. Pressure vs. Temperature for CO2 CylindersTable 2-2. CO2 and H20 Capacity Corre

Component DescriptionsP/N 81-CO2MAN-001 2-7 September 20132-2.2 Discharge HeadsEach cylinder and valve assembly must be equipped with a discharge head

September 2013 ii P/N 81-CO2MAN-001THIS PAGE INTENTIONALLY LEFT BLANK.

Component DescriptionsSeptember 2013 2-8 P/N 81-CO2MAN-001Figure 2-7. Installation of Plain Nut Discharge Head to Cylinder Valve2-2.2.2 GROOVED-NUT D

Component DescriptionsP/N 81-CO2MAN-001 2-9 September 2013Figure 2-8. Discharge Head, Grooved NutWARNINGThe discharge head must be permanently connec

Component DescriptionsSeptember 2013 2-10 P/N 81-CO2MAN-001Figure 2-9. Installation of Grooved Nut Discharge Head to Cylinder ValvePILOT PRESSURE PAT

Component DescriptionsP/N 81-CO2MAN-001 2-11 September 20132-2.3 Flexible HosesFlexible discharge hoses are used to provide the interconnection betwee

Component DescriptionsSeptember 2013 2-12 P/N 81-CO2MAN-0012-2.4 Swivel AdapterA swivel adapter, Part No. WK-934208-000 (Figure 2-12), can be substitu

Component DescriptionsP/N 81-CO2MAN-001 2-13 September 20132-2.6 Cylinder Mounting HardwareStraps are available for securing single or double cylinder

Component DescriptionsSeptember 2013 2-14 P/N 81-CO2MAN-0012-2.6.1.2 Double Cylinder StrapsThe dimensions for double cylinder straps (Figure 2-15) are

Component DescriptionsP/N 81-CO2MAN-001 2-15 September 20132-2.6.2 MULTIPLE CYLINDER ARRANGEMENTS Three different styles of framing arrangements are a

Component DescriptionsSeptember 2013 2-16 P/N 81-CO2MAN-001Arrangement C: This style (Figure 2-18) provides for a double row of cylinders on the same

Component DescriptionsP/N 81-CO2MAN-001 2-17 September 2013Table 2-5. Framing Kits - One Row, 3 through 15 Cylinders Number of Cylinders 3 4 5 6789101

P/N 81-CO2MAN-001 iii September 2013SAFETY SUMMARYThe Kidde Fire Systems Engineered Carbon Dioxide (CO2) Fire Suppression System, uses pressurized equ

Component DescriptionsSeptember 2013 2-18 P/N 81-CO2MAN-001Figure 2-19. Cylinder Rack and Framing, Example Arrangement6 - CYLINDERSMODEL 4706KIDDENOC

Component DescriptionsP/N 81-CO2MAN-001 2-19 September 20132-3 ACTUATION COMPONENTSActuation of the suppression system is initiated by use of control

Component DescriptionsSeptember 2013 2-20 P/N 81-CO2MAN-001Figure 2-20. Lever-Operated Control Head2-3.2 Cable-Operated Control Head The cable-operat

Component DescriptionsP/N 81-CO2MAN-001 2-21 September 2013Figure 2-21. Cable-Operated Control HeadFigure 2-22. Cable-Operated Control Heads in Tand

Component DescriptionsSeptember 2013 2-22 P/N 81-CO2MAN-0012-3.3.1 MECHANICAL PULL BOXThe mechanical pull box, Part No. 81-871403-000 (Figure 2-23), i

Component DescriptionsP/N 81-CO2MAN-001 2-23 September 20132-3.3.3 CORNER PULLEYSCorner pulleys (Figure 2-25) are used at every change in direction of

Component DescriptionsSeptember 2013 2-24 P/N 81-CO2MAN-001Figure 2-26. Tee Pulley2-3.3.5 ADAPTERThe adapter, Part No. WK-843837-000 (Figure 2-27), i

Component DescriptionsP/N 81-CO2MAN-001 2-25 September 2013Figure 2-28. Cable Housing2-3.3.7 DUAL PULL MECHANISMThe dual pull mechanism, Part No. 81-

Component DescriptionsSeptember 2013 2-26 P/N 81-CO2MAN-0012-3.3.8 DUAL PULL EQUALIZERThe dual pull equalizer, Part No. 81-840051-000 (Figure 2-30), i

Component DescriptionsP/N 81-CO2MAN-001 2-27 September 20132-3.4 Electric Control Heads2-3.4.1 ELECTRIC CONTROL HEADSThe electric control heads (Figur

September 2013 iv P/N 81-CO2MAN-001Moving Cylinders: Cylinders must be shipped compactly in the upright position, and properly secured in place. Cylin

Component DescriptionsSeptember 2013 2-28 P/N 81-CO2MAN-001Figure 2-32. Electric Control Head (Cover Removed)2-3.4.2 ELECTRIC AND CABLE-OPERATED CONT

Component DescriptionsP/N 81-CO2MAN-001 2-29 September 2013Figure 2-33. Electric and Cable-Operated Control Head2-3.4.3 EXPLOSION PROOF ELECTRIC AND

Component DescriptionsSeptember 2013 2-30 P/N 81-CO2MAN-001Figure 2-34. Explosion Proof Electric and Cable Operated Control Head2-3.5 Pneumatic Contr

Component DescriptionsP/N 81-CO2MAN-001 2-31 September 2013the vent setting, the smaller the actual size of the vent. A control head with a high setti

Component DescriptionsSeptember 2013 2-32 P/N 81-CO2MAN-001regular pneumatic control head except that its detection chamber has no vent. Thus, all the

Component DescriptionsP/N 81-CO2MAN-001 2-33 September 2013Figure 2-37. Pneumatic Cable Housing2-3.6.2 HEAT ACTUATED DETECTORThe pneumatic heat-actua

Component DescriptionsSeptember 2013 2-34 P/N 81-CO2MAN-001Figure 2-38. Heat Actuated Detector (HAD), Industrial2-3.6.3 HEAT COLLECTORThe heat collec

Component DescriptionsP/N 81-CO2MAN-001 2-35 September 2013Figure 2-39. Heat Collector2-3.6.4 VENTSOne of the major factors that determines the respo

Component DescriptionsSeptember 2013 2-36 P/N 81-CO2MAN-0012-3.6.5 1/8-INCH COPPER TUBINGWithin industrial systems, 1/8-inch copper tubing is used to

Component DescriptionsP/N 81-CO2MAN-001 2-37 September 20132-3.6.5.2 Rubber GrommetThe rubber grommet, Part No. WK-207825-000, is used to support and

P/N 81-CO2MAN-001 v September 2013InstallationTHIS SEQUENCE FOR CYLINDER INSTALLATION MUST BE FOLLOWED AT ALL TIMES:1. Position cylinder(s) in designe

Component DescriptionsSeptember 2013 2-38 P/N 81-CO2MAN-001Figure 2-42. Pressure Operated Control Head2-3.7.2 LEVER AND PRESSURE OPERATED CONTROL HEA

Component DescriptionsP/N 81-CO2MAN-001 2-39 September 2013Figure 2-43. Lever and Pressure Operated Control Head2-3.7.3 STACKABLE PRESSURE OPERATED C

Component DescriptionsSeptember 2013 2-40 P/N 81-CO2MAN-001Figure 2-44. Stackable Pressure Operated Control Head2-3.8 Components for Pressure Operate

Component DescriptionsP/N 81-CO2MAN-001 2-41 September 2013corresponding actuation line. The cylinder is secured using the single cylinder strap (P/N

Component DescriptionsSeptember 2013 2-42 P/N 81-CO2MAN-001Figure 2-46. Fittings2-4 CHECK VALVESCheck valves are required for fire suppression system

Component DescriptionsP/N 81-CO2MAN-001 2-43 September 20132-4.2 Check Valves (1/2-inch through 2-inch)The 1/2-inch through 1 1/4-inch check valves (F

Component DescriptionsSeptember 2013 2-44 P/N 81-CO2MAN-001Figure 2-49. Check Valves (1-1/2-inch to 2-inch)2-4.3 Check Valves (2 1/2-inch through 3-i

Component DescriptionsP/N 81-CO2MAN-001 2-45 September 2013Figure 2-50. Check Valves (2 1/2-inch to 3-inch)2-4.3.1 2 1/2-INCH WELDING NECK FLANGEThe

Component DescriptionsSeptember 2013 2-46 P/N 81-CO2MAN-0012-5 DIRECTIONAL (STOP) VALVESDirectional (stop) valves find two primary applications in car

Component DescriptionsP/N 81-CO2MAN-001 2-47 September 20132-5.2 Directional (Stop) Valves (2 1/2-inch through 4-inch) The 3-inch and 4-inch direction

September 2013 vi P/N 81-CO2MAN-001THIS PAGE INTENTIONALLY LEFT BLANK.

Component DescriptionsSeptember 2013 2-48 P/N 81-CO2MAN-0012-5.2.2 4-INCH VALVEThe 4-inch valve, Part No. 81-890208-000 (Figure 2-53), has flanged inl

Component DescriptionsP/N 81-CO2MAN-001 2-49 September 20132-6 LOCKOUT VALVESA lockout valve is a manually operated valve installed between the CO2 ma

Component DescriptionsSeptember 2013 2-50 P/N 81-CO2MAN-001Figure 2-55. Lockout Valves with LockTable 2-21. Carbon Steel Lockout Valves without Limit

Component DescriptionsP/N 81-CO2MAN-001 2-51 September 20132-6.2 Lockout Valves with Limit SwitchesThe lockout valve with 2 SPDT limit switches and in

Component DescriptionsSeptember 2013 2-52 P/N 81-CO2MAN-0012-6.3 Lockout Valve with Explosion Proof Limit SwitchesThe lockout valve with 2 SPDT explos

Component DescriptionsP/N 81-CO2MAN-001 2-53 September 20132-6.4 CO2 System Lockout Valve Operational SignAn operational sign, P/N 06-231867-379, may

Component DescriptionsSeptember 2013 2-54 P/N 81-CO2MAN-001The basic type S nozzle (Figure 2-59) has a red painted cold-rolled steel body. A zinc plat

Component DescriptionsP/N 81-CO2MAN-001 2-55 September 2013Figure 2-59. Multijet Nozzle, Type SA flanged type S nozzle (Figure 2-60) and flanged moun

Component DescriptionsSeptember 2013 2-56 P/N 81-CO2MAN-001Figure 2-60. Multijet Nozzle, Type S Flanged2-7.1.1 FLANGED NOZZLE MOUNTING KIT, TYPE S NO

Component DescriptionsP/N 81-CO2MAN-001 2-57 September 2013Figure 2-61. Flanged Nozzle Mounting Kit (Orifice Protection Only)BOLTS - 5/16-18 x 1/2 in

P/N 81-CO2MAN-001 vii September 2013Foreword...iTe

Component DescriptionsSeptember 2013 2-58 P/N 81-CO2MAN-001Figure 2-62. Flanged Nozzle Mounting Kit (Duct or Enclosure Mounting)HOLDING RINGGASKETFRA

Component DescriptionsP/N 81-CO2MAN-001 2-59 September 2013Figure 2-63. Flange Mounting Hole Pattern2-7.1.2 ALUMINUM DISCA frangible aluminum disc, P

Component DescriptionsSeptember 2013 2-60 P/N 81-CO2MAN-001Figure 2-64. Multijet Nozzle, Type MThe type M nozzles are summarized in Table 2-29.Table

Component DescriptionsP/N 81-CO2MAN-001 2-61 September 20132-7.3 Vent Nozzle, Type V The type V vent nozzle (Figure 2-65) is a single-orifice nozzle u

Component DescriptionsSeptember 2013 2-62 P/N 81-CO2MAN-0012-7.3.1 FLANGE AND COVER ASSEMBLY, TYPE V NOZZLEThe flange and cover assembly, Part No. 81-

Component DescriptionsP/N 81-CO2MAN-001 2-63 September 2013Figure 2-67. Multijet Nozzle, Type LThe sizes are summarized in Table 2-31.2-8 AUXILIARY E

Component DescriptionsSeptember 2013 2-64 P/N 81-CO2MAN-0012-8.1 Pressure Operated Switches Pressure operated switches (Figure 2-68 and Figure 2-69) a

Component DescriptionsP/N 81-CO2MAN-001 2-65 September 2013Figure 2-69. Pressure Operated Switch, Explosion Proof2-8.2 Pressure Operated TripThe pres

Component DescriptionsSeptember 2013 2-66 P/N 81-CO2MAN-0012-8.3 Pneumatic Discharge Delay This pneumatic discharge delay (Figure 2-71 through Figure

Component DescriptionsP/N 81-CO2MAN-001 2-67 September 2013Figure 2-72. Pneumatic Discharge Delay, DetailACCUMULATORPRESSURECONNECTION FORCONTROL HEA